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How to make swing gates - Blog about repair

How to make swing gates

17-02-2018
Useful

Each household plot is equipped with protective structures such as a fence and a gate. Today there is a wide variety of technologies and materials that allow you to make such designs special. For example, if we speak beyond the gate, there are quite a few of them, namely sliding, sliding, automatic, hinged. In this article we will explain how to make swing gates with our own hands, consider the example of manufacturing metal and automatic gates, we will give explanatory photos, diagrams and drawings.

Design features

Regardless of the chosen construction, you reserve the right to choose the method of their opening - inside the courtyard or outside. Making a swing gate is not a problem. The classical form of swing gates has a number of distinctive features:

  • Functionality.
  • Convenience in operation.
  • Compactness.
  • Lack of beams and the directing rollers.
  • No size limits.
  • Ability to use different materials for manufacturing.
  • The ability to use all sorts of parts for decoration.

Types of metal structures

Before proceeding to the manufacture of the gate, it is important to determine their design. The choice depends on the frequency of their operation. Several types of gates can be made of metal, we consider each of them separately.

Single leaf

This type of design is not so popular. They represent one continuous canvas. In order for them to function well, the pillar should be securely supported, and a lot of money will be needed. If such a gate is installed on the garage, then it is necessary to build a powerful metal frame and fortified hinges. Moreover, the disadvantage is that it is necessary to arrange enough space for opening single-leaf swing gates.

Bivalves

The most common and convenient type of swing gates. Without any effort, they can be done at home. Moreover, their design includes two identical canvases. Therefore, the frame is made of two frames, sheathed with sheet material. Unlike the previous design, opening will require less free space.

Double with a wicket

For daily use, these gates are very convenient. Moreover, they are made on the same principle as the ordinary double gate. The only difference is that in the right place on one of the valves fix the additional beam and support for the installation of the gate. If the gate of such a plan is mounted on the garage, then the mortise type of wicket is used. In this case, a hole is cut into one of the gate leaves and a door is installed.

Forged swing gates are made more for aesthetic effect. If the design is made in the form of closed elements, then decorative forging is used, but the open type of the gate is often used.

As for the garage, for their construction is used mainly closed type of gate with separate elements of forging.

Regardless of the type of construction garage doors can be insulated. Due to this, the heat in the garage will be maintained. And your car, while it will not be exposed to corrosion due to sudden temperature fluctuations.

Manufacturing of metal gates

By adhering to the guidelines outlined below, you will be able to make your own metal swing gates. But for this it is important to closely adhere to the drawing / scheme of the chosen construction. If you find it difficult to design your own drawing of swing gates, then at the end of the article, you will find many schemes that can be taken as a basis. The basis of the gate will be a metal frame, which is mounted in the entrance opening. If you decide to make a gate in your yard, then you can immediately construct a gate with a built-in wicket. But for this you will need to install strong pillars that can withstand the weight of additional sashes. It is also necessary to install supports, for this you will need:

  • construction level and roulette;
  • metal pipe 3 pcs. O 100 mm;
  • shovel;
  • facing brick (in case the supports are enclosed);
  • cement, sand, crushed stone and water;
  • plumbing.

Installation of supports

Work on the manufacture of supports as follows:

  1. Measure the entrance gap between the edges of the fence.
  2. Put labels for installation pillars.
  3. In the selected place digging a hole for the installation of a support pole.
  4. The thickness of the support pipes is selected based on the weight of the swing gates.
  5. Set the pillars in the pit, adjust them to the level. But pre-fill the bottom of the pit gravel.
  6. Installed pillars should be poured with prepared concrete.
  7. In order for the pillars to stand securely, they should be bricked in the hole itself, and at the same time you adjust the vertical level.
  8. Thus, the installation and concreting of the pillars is completed.

If the gate has a height of 2 m, then the depth of the pit should be about 1 m, and 100 mm in diameter wider than the diameter of the pipe.

Now is the time to start making the gate frame. To do this you will need:

  • metal sheet, 2–3 mm thick;
  • metal profile, angle and pipe;
  • measuring devices (level, tape measure);
  • metal hinges;
  • welding machine.

If you make swing gates for the garage, then first of all you need to make a frame and install it in the opening. It is made of a metal corner of a rectangular or square shape, depending on the opening of the garage.

As for the manufacture of the frame for the garage, it is better to make them in two copies. Secure one on the outside of the opening, and the other on the inside. Between themselves, they are connected by metal strips and welding.

Step by step

The manufacturing process of the gate leaves is as follows:

  1. Spread the corners or the profile pipe on a flat surface and weld the sash form according to the drawing.
  2. To increase the strength of the structure, the sashes are strengthened with diagonal beams.
  3. When the frame is ready you can sheathe.
  4. For door trim, use a sheet of metal with a thickness of 2 mm. Too thick sheets are not recommended, because in this case it will be necessary to reinforce the support legs.
  5. Next, you need to set the loop. Weld one half of the hinge in the right place on the door frame and the other on the support post.
  6. In the end, it remains to install a dead lock and a wicket, made on the same principle as the main frame.
  7. Painting of swing gates is performed on the ground or already in a suspended position. There is not much difference. The only thing that should be taken into account is painting in limbo can cause the formation of drips and sagging. Therefore, be careful when performing this work process.

This is how metal gates are made.

Automatic gates

Every person has a desire for comfort. And this even applies to the use of the gate. Modern technology has allowed to automate the process of opening the swing gates. And there are a lot of advantages. For example, when you are in a hurry, you should not waste time leaving the car to open / close the shutters. If it is raining outside, you will avoid getting wet, again going out. Reflecting on these positive aspects, we suggest you to consider the manufacturing technology and some features of automatic gates.

Advantages and disadvantages

First, we highlight some of the features of such a structure:

  • Strength.
  • Versatility.
  • Long operational term.
  • The mechanism is unpretentious and simple.
  • The speed of opening / closing is in the region of 15 s.

For the sake of objectivity, consider and disadvantages:

  • If during the opening / closing of the gate leaves there is a barrier on the way, it will disable the automation and the doors will jam.
  • It is necessary to regularly check the path of opening the gate, otherwise failure is inevitable.

In addition, it is worth highlighting the frequent breakdowns of automation. Although manufacturers claim that this or that mechanism is extremely reliable, there is nothing eternal. However, carrying out maintenance work, any trouble can be avoided.

If during the work the automatics stopped working, then you should not close the gate by force. It may be necessary to turn the process from opening to closing. When pressed again, the mechanism can earn.

Although not in all cases this solves the problem. Often you have to contact specialists for the repair of automation. Given all this, do not be afraid of this design. As the saying goes: “To fear a wolf - not to go to the forest”. Do not give up the benefits of comfort.

Automation

Immediately it should be noted that the installation of automatic gates is quite time-consuming. It requires some qualifications, accuracy and accuracy. Therefore, if you doubt your abilities, it is better to choose a company that will do everything efficiently and quickly. If you have experience in similar works, then following the manual, you will succeed in achieving your intended goal.

The manufacturing process of swing gates was described above. Therefore, we will pay special attention to automation, which is equipped according to certain standards.

So, when installing automation, consider the following indicators:

  • the position of the valves relative to the support column;
  • if automatic equipment is used without the use of limit switches, then a sash stop is used.

Disregarding these important factors, automatics will fail, which will lead to the bracket breaking, electric motor breakdown and other unpleasant consequences.

Homemade automatics - is it possible

With a great desire to automate the gate can be done independently. Especially for lovers - this business will become a real hobby. This is especially true for those people who want to save.

The basis of such a drive in any case will be the mechanism that is installed on the gate from the satellite dish. He, in turn, is equipped with a worm gear. As a result, it completely replaces the conventional electric drive.

Drive for swing gates

The system for satellite television in its design has a turning mechanism (this applies to systems of the old type). This mechanism is an electric motor that can be used for installation on swing gates. As for the worm gear, its principle of operation is similar to the drive. But as for the first option (worm gear), it is more profitable, since for its operation there is enough voltage in 36V, conventional magazine drives require voltage in 220V.

If we talk from the side of safety, then the use of such a step-down transformer plan is more profitable. Moreover, if the voltage increases, then the opening / closing of the gate leaves increases. However, with prolonged increased voltage mechanism may fail.

Assembly

So, for the assembly of self-made automatics, take 2 actuators from the satellite antenna in working condition. Give advantages to those that have long stocks.

This mechanism can be purchased for a relatively low price in a specialized company. Plus, you need to buy a remote control and a transformer, the power of 36-40V.

The remote control will act as a signal to the electric drive for opening / closing the gate through the sash. Such a system can also be installed on the garage door. The range of the remote can reach up to 50 m. The whole drive is assembled for 6 hours. In order for all automation to work properly, supplement it with a current relay. It will prevent possible damage in the event that a stone or other object falls under the door leaf. Automation will return the sash back. If the relay is absent, then after several times the motor may burn out, and the door leaf will become unusable.

This is how you can independently make automation for swing gates. If you do not have the ability and desire to do it all, then you can buy the mechanism already ready.

Assembly work

First of all, consider how to open the swing gates. For example, the sash can open inward or outward. Based on this, you should choose the appropriate automation. Immediately before installation, prepare the following material and tool:

  • hammer;
  • insulating tape;
  • roulette;
  • screwdriver;
  • pliers;
  • drill.

Also selected the appropriate drive. It is of two types:

  1. Linear.
  2. Lever.

How to determine which one you need? If the internal distance between the support posts is up to 1.5 m, then a linear distance is required. In this case, the automatics will not have levers, and, accordingly, take up less space on the gate. If the distance is more than 1.5 m and reaches up to 3 m, then a lever mechanism should be purchased. This drive is also unpretentious, just designed for heavy loads. In addition, you should select the necessary components. To do this, take into account the wind load.

During the installation process, make sure that the flaps open freely. It is very important to keep an eye on this, since after installation of the electric drive it may be already late to set something up.

If you find that the stroke of the valves is difficult, then identify the problem and immediately fix it. One of the possible problems is the movement of the valves is not on the level. The reason for this is an inclined support pillar. As a consequence, this has a negative effect on automation. When all the shortcomings are eliminated, then you can begin to install automation on the gate.

If you bought automatics for the gate in the store, then closely follow the manufacturer's instructions when installing. In this case, it will work properly for a long time.

If the flaps open inward

It is believed that the opening of the gate into the courtyard is a standard scheme. Therefore, any drive will be suitable for the implementation of this project. So, if the support pillars are made of steel, then it is preferable to use a linear actuator. It is quite another thing if you have brick supports, and swing gates are located in the center of the column. In this case, the linear actuator is not suitable. We'll have to install and buy lever electric. The automation itself is mounted on poles, and the levers will allow you to open the swing gates, even if the distance from the pole to the sash is 200 mm.

If the flaps open outward

If to compare with each other, then both linear and lever suitable for external opening of the gate. But starting from the price, the preference, of course, falls on the linear electric drive. The only thing that should be considered is the method of attachment of the drive to the pillar during external opening.

In most cases, the drive is fixed to the brick, which can quickly crumble. Worse if the drive is mounted to a nearly destroyed post. Under such conditions, automatics will disappear with a part of the pillar.

Given this, such a pillar requires additional reinforcement. For example, around you can weld a metal frame. Next, the drive opening outward is set to manual mode, welding brackets are attached to the gate. In that case, if you use a linear actuator, then after welding open the gate completely and leave a free stroke up to 1 m. After that, check the course of the sash and the correct operation of the actuator. If everything works properly, then you can connect the automation and connect the engine.

All automation and remote control is configured according to the attached instructions. If one of the valves opens in the wrong direction, it is enough to shift the wire in the connection. But if you follow the wiring diagram, then no problems should arise.

So, it is important to make the right choice of the necessary automation, taking into account the direction in which the swing gates will open. From this article, you learned that there is an opportunity to make automation on your own. A simpler option to purchase a ready-made kit. But one thing is known, regardless of the choice you made, the presence of automation on the gate will make your life easier. Therefore, when building a gate at a dacha, think about which method of opening will be automatic or manual. If you have your own experience in the arrangement of automatic gates, then write comments to this article.

Video

In the provided video, more details about the manufacture of swing gates:

A photo

The photographs show possible options for swing gates:

Schemes and drawings

Schemes will help you design your own model of swing gates: