How to make a gate of corrugated

06-02-2018

Useful

Currently, the assortment of each construction store is replete with a huge amount of materials intended for the arrangement and installation of gates. However, most developers prefer to use profiled, because it has a number of useful properties: durability, durability, aesthetics and affordable price. Raw materials are manufactured at the factory by the method of cold-rolled steel sheets, both sides of which are treated with a protective layer of zinc, which protects the surface from the harmful effects of the environment and premature destruction. In order to get acquainted with the presented material in more detail, as well as to answer the question of how to make a gate of corrugated flooring on your own, you should understand the features of its use and study the assembly technology.

Advantages of structures

The use of this material is due to a number of defining advantages. Of these, the following are recognized as essential:

long period of operation;
a small proportion of the structure;
a huge selection of colors and textures;
there is no need for periodic repairs;
affordability;
ease of installation.

Types of construction

Of the many available options for the manufacture of the gate is to highlight two bright representatives:

Swing - two doors, which diverge in opposite sides.
Retractable - one canvas moving along the fence.

From the list provided, your gaze should be stopped in the second form, since it saves the surrounding space and is not whimsical to the effects of bad weather.

In order to build a recoiling structure with your own hands, you will need to correctly calculate the proportions of the counterweight and prepare a solid foundation. Otherwise, the gate can be deformed and fail.

Required tools and fixtures

Absolutely in any construction event the previous stage of the entire course of work is the selection of the necessary tool. To make a sliding gate you need:

construction level and roulette;
welding machine;
Bulgarian or special hacksaw;
drill with perforator and a set of bits;
Angle Grinder;
rubber kyivanka;
vestibule;
set of wrenches;
spade;
tank for the preparation of concrete or cement mixture.

Structural Elements

Preliminary design and selection of optimal dimensions of future gates, on which the total weight of the structure will directly depend, is a guarantee of high-quality and long service life. Composite parts are selected taking into account the total weight, width of the opening and the height of the facing profiled.

In addition, important elements of the sliding structure are the console accessories, which include:

top safety roller;
lower rollers;
end roller and beam cap;
a pair of catchers;
guide rail.

At the same time, the integral part of the gate is a reliable frame, which performs an important support function. In its manufacture, as a rule, metal profile tubes are used, the dimensions of which depend on the dimensions of the opening.

If there is a desire to equip the gate with automatics, then do not forget to purchase an electric drive, remote controls, a beacon, and gear rails in addition to consumables. Also for fixing corrugated board you will need to use metal screws or roof rivets at the rate of 15 pcs. on the sheet.

Assembly technology

In order to properly build a sliding gate, an approximate design drawing should be drawn up, in which the required materials should be calculated and all components should be indicated.

Next, it is worthwhile to proceed to the preparation of places for the base of the gates and supporting posts. In most cases, they are performed as a trench under the mortgage element and recesses.

To simplify this process, it is useful to choose the existing retaining bases of the fence as supporting pillars.

Foundation arrangement

The named item includes the manufacture of the base under the supporting pillars and the gate itself. In the absence of the possibility of using supports from the fence, it is worth digging two holes with a depth not lower than 1.5 m. Then we install the pole into the recess and fix it with a concrete solution. The gate base provides for equipment of a trench with a width of 50 cm and a depth of at least 1.5 m.

An important feature is the location of the trench. It should be equipped close to the fence!

Construction of the foundation involves the use of a U-shaped metal product or channel, the length of which must coincide with the length of the prepared trench. At the same time, reinforcement elements are used to strengthen the base and give it the required strength. From the inside of the channel beam, sections of metal rods are welded to the depth of the trench, forming some backwater. The channel must be laid in such a way that its upper edge is flush with the road surface, and its ends are tightly attached to the supporting pillars.

Two roller carts are installed on the surface of the channel beam, which will carry out the movement of the leaf. Do not forget about the placement of electrical supply cables. As a rule, all diagrams and drawings are enclosed with an electric drive.

Every time when laying a channel with welded reinforcement products, check their horizontal position with a building level. At the same time, in order to avoid distortions and further deformation of the gate, control their position, which should clearly coincide with the sliding line of the future sash.

Frame making

Before you start cutting and welding a metal profile, you should determine the size of the inner frame and frame. For the manufacture of the latter component, it is necessary to use a profile with a cross section of 60? 40 and safety barriers of 40? 20.

A guide rail is installed on the lower beam of the frame structure, and all elements are held together by means of a welding machine. Next, using rivets or metal screws, we fix profiled sheeting on the frame.

Do not forget about safety when doing work with metal products. To do this, you should purchase personal protective equipment glasses and gloves. A useful event will be pre-cleaning the surface of the pipe from rust and other dirt.

Final events

On the extreme channel beam, concreted in the foundation, you should fix the carriage and move them in opposite directions. Then they are put on a frame structure with a rolling roller and leveled at the construction level. After welding, it is necessary to grab a platform of carriages with a channel pointwise, once again check the verticality, horizontal position, the absence of distortions and finally boil it all around. Next, we fix the catchers, the upper safety and end roller mechanisms.

Fastening elements should be carried out so that the end roller of the sash when closing the gate rolled over the catcher to remove excess load from it.

Important installation features

Some masters, ignoring the recommendations of professionals on the issue of how to properly build a sliding gate, carry out the installation of carriages with welded adjusting pins. The use of these devices due to the ease of management and dismantling in case of failure.

A pair of unaccounted millimeters can later lead to the need to re-drill the channel beam, adjust to new dimensions, etc. This will cost at least a couple of days and, ultimately, make you return to the proposed installation method.

In conclusion, I would like to note that during the construction of a sliding gate, first of all, it is necessary to deal with all the subtleties of installation and study more than one arrangement scheme. At the same time, it is necessary to calculate the weight of the structure and correctly select all the constituent elements. For the implementation of the latter task, it will be useful to seek help from specialists who can not only point out mistakes in drawing up a drawing, but also advise the required equipment.