Production of metal fences: features of the organization of

For the manufacture of fences humanity used a variety of materials: wood, stone, steel and others. Industrial and small-scale production of metal fences is a profitable business when properly managed. Under the conditions of intensive construction of country houses and non-residential facilities, the demand for such products is consistently high, and the offers are varied.

To organize the manufacture of metal fences will require special equipment, premises and trained workers. The technological process includes several sequential operations, which are clearly shown in the photo. The video in this article will also help to get the most accurate presentation, demonstrating how to use the machine park.

Forged sections fencing

Different materials are used for the production of enclosing structures:

• steel wire mesh;
• profiled sheet;
• forged items.

Modern equipment for the processing of metals makes it quite easy to cope with this work and staff with minimal training. Many things, even forged items, can be made by hand with the appropriate tool.

Equipment for the manufacture of steel profile fences

A simple fence made of corrugated board is functional, but lacks a certain aesthetics inherent in forged grilles. These designs are quite difficult to manufacture, respectively, and the cost of such products is higher. Blacksmithing is in many respects akin to art, but there is an innovative equipment for the production of metal fences, which makes it possible to imitate artistic forging with a high degree of accuracy.

Metal fence production workshop

The structure of specialized devices for the implementation of the above method of steel processing includes:

1. Universal metal-cutting machine - designed to bend the cutting and connect the individual parts of the structure.
2. Special machine for the manufacture of elements of the type "onion" - by twisting the workpiece with a screw.
3. Machine for manufacture spiral parts of different geometry.
4. Press with manual or mechanical drive - to give the products a type of forged products.

Detailed instructions supplied with the equipment and tools will allow you to master the production process as soon as possible. Machines can be purchased as a complete set, you can also order their production according to the finished drawings at any engineering enterprise. As practice shows, with minimal investment and low cost of ensuring production, the return on business comes in a few months.

Machine manual for the manufacture of parts of different curvature

The price of everything needed to start production, including tools, equipment, materials, and the like, will be a relatively small amount. This circumstance allows you to organize your business without borrowing or loan funds..

Preparation for the organization of technological process

For the successful launch of the production of metal products it is necessary to perform a number of technical and organizational measures:

1. The company should start with a marketing research to determine the needs of the market segment in the products planned for dressing.
2. Based on the assessment of demand and own capabilities, approximate calculations of the volume and order of production are carried out. Two options are possible: the production of products according to customer orders, taking into account their size or the manufacture of structures of several sizes and subsequent sale.
3. To start work, it is necessary to prepare the premises, purchase, install and establish a machine park and hire workers.
4. The staff, even qualified, needs special training, for which his training is organized right in the workplace.
5. With the start of work, the issue of selling finished products becomes acute, which means you need an appropriate advertising campaign using a variety of means from outdoor stretch marks or billboards before placing ads in a network or newspaper.

Important! High-quality fabrication of a metal fence implies compliance with industry standards and regulations, as well as certified raw materials. Rolled metal products: bars of round or other cross-section, strip and other materials are purchased in bulk quantities. This circumstance reduces the cost of production and makes it cost-effective.

Requirements for industrial premises

Industrial fabrication of metal fences is organized in specially equipped buildings that meet sanitary standards. Its size should allow the placement of all necessary equipment. The room must be powered up and installed switchgear.

Good advice: With a small amount of work, a garage or a small hangar can be used as such a room. This will allow starting work and as the business expands it will be possible to move to a more adapted building.

The manufacture of a metal fence is associated with an increased noise level, which means that the room should be located at some distance from residential buildings. This requirement is made in order not to cause inconvenience to others.

Process organization

Forged lattices have long been used as fences, but their production requires special skills and knowledge. The described technology, however, allows to imitate forged metal products. At the initial stage, a project and a set of drawings are developed. On the basis of the technical specification, a map of the production process of individual structural elements is drawn up

Making forged grilles

The next stage of production consists in assembling the fence section using electric arc welding or on rivets. In the second case, preliminary drilling of holes will be required. Metal fences from the manufacturer are of high quality, aesthetics and reliability.

Metal fence with elements of artistic forging

Conclusion

Practice shows that a well-designed business plan allows you to correctly assess the needs of the market sector for the products planned for production. Manufacturing metal fences on an industrial or small scale has good prospects in our country. This contributes to the intensive suburban development.