Profitable products from polymer concrete or how to open

Business, the final product of which are products made of polymer concrete, is becoming increasingly profitable today. This is due to the fact that in today's market the demand for similar products is increasing due to the growing number of potential customers.

But together with the growth of such an indicator as demand, competition also increases, due to an increase in the number of manufacturers. It is this kind of healthy competition that makes every manufacturer improve the quality of its products. All such natural processes are the basic principles of doing business in this area.

Modern manufacturers of polymer concrete products use high-quality materials in the production process, endowed with unsurpassed strength, high wear resistance and the ability to recover.

After examining the use of such a material as polymer concrete, the manufacturer can direct all his strength to the needs of customers of one particular area or several. All this is possible due to the fact that the material with proper use of casting technology and the availability of the necessary templates can take any shape and any size that will only be needed.

So, if you are interested in a profitable business related to the production of various products from polymer concrete, then let's get acquainted with all the necessary information on this issue.

Scope of polymer concrete

The use of this unique material may be necessary in the most diverse areas of human life.

In order to correctly determine the breadth of application and the level of demand for such products, each area should be considered separately:

• Building. Of course, in this area polymer concrete takes a worthy place. First of all, window companies can become a sales market, which will need window sills and polymer-concrete casings, since such products look aesthetically beneficial and have a decent operating period. In addition to windows, this material can be used as a facing, for finishing steps. Balusters and railings for the decoration of stairs are made of it. In addition, the facade decor made of polymer concrete, the decoration of parapets, entrance openings, etc., is quite popular today;

Council You can also earn on the manufacture of sculptures and fountains. Despite the fact that the demand for such products is small, the profits from them will be palpable.

• Ritual services.

The most popular products of this type are monuments and tombstones. The main thing that the production were molds and castings to create such ritual elements. Working with this sphere, it is possible to include in the list of products offered the manufacture of crosses, sculptures and even fences;

Council Cooperating with funeral services agencies, in the event that they have a demand, and you will not remain in the shadows.

• Furniture market. Communication with popular and sought-after furniture manufacturers can be a profitable business partnership for both parties.

In the modern world, furniture with elements made under stone is becoming increasingly popular, which will never leave you, nor collectors and manufacturers without bread.

Production of horizontal surfaces for furniture products, often tabletops act as such elements, this is an area of ​​business that will always be profitable;

• Decorative items. Production of polymer concrete can be small items: concrete vases of various shapes, flowerpots for growing plants, statues and figurines, decorative elegant cups and designer stands.

Such products may be in demand from a fairly wide range of customers;

• Production. Despite the fact that plastbeton has quite a high decorative performance, it is also endowed with enviable strength, therefore, in production workshops one can often encounter an element such as a bed of polymer concrete.

Considering this list, you can make sure that polymer concrete has found application in almost any area of ​​human life, which means that the production of polymer concrete products is a profitable business.

Note! In the production of plastic used toxic components, so it does not follow from this material to produce dishes or other household items.

Technology of production of plastic products

It is impossible to engage in the production of this or that material without having appropriate premises for this process. The overall dimensions and other qualities of the room depend on what the main direction of your business will be and what your target audience needs.

There are some rules and recommendations for the selection and arrangement of production facilities, which are specified by the following instructions:

1. This building must be located in an industrial area., because the production of polymer concrete is directly related to the use of toxic materials and dusty air;

Council It is in your interest to find a ready-made building in an industrial area, because the cost of transforming a building will be much lower than the cost of building a new one.

1. The area of ​​the selected room must be at least 120 m2. Otherwise, driving around the workshop or even functioning may be significantly hampered;
2. The room should be equipped with a high-quality and functioning ventilation system and industrial exhaust hoods.. This is necessary so that the level of concentration of harmful vapor in the air during the production process does not exceed the established norms.

Arrangement of production space

The production technology of polymer concrete and products from it provides for the need to divide the main production department into two zones:

1. Blowing zone. In this area, polymer concrete will be poured into molds and will produce lamination of finished products;
2. The area for the production of grinding and cutting polymer components.

Note! The cutting procedure can be performed using a method such as cutting concrete with diamond circles, and if it is necessary to drill a hole in the product, then diamond drilling of holes in the concrete can be used.

In addition to the main production workshop, divided into two zones, the following premises will be needed:

• For convenience and speed of the production process, it is necessary to allocate a room in which the glass mat will be stored and cut. Thus, you can also save yourself from unplanned expenses associated with damage to this material;
• Chemical storage room. It should be spacious, substances of this kind should be stored on two-tier shelving. This will prevent the occurrence of chemical reactions in case of damage or deterioration of the container with chemicals;

Note! Neglecting this requirement can lead to an emergency situation due to the formation of complex toxic volatile compounds causing poisoning, chemical burns or even death of personnel.

• A rest room in which workers can change clothes, store their belongings, have lunch without fear of harmful substances in the air;
• Separately, you should equip a smoking area;
• Warehouse for storage of finished polymer products. It is necessary so that the finished product does not interfere with the workers in the workshop and is not damaged due to negligence.

Tools and equipment

Business for the production of products from plastic is based not only on the proper allocation of space. For the manufacture of something necessarily requires the appropriate tool that meets all safety standards.

All the necessary tools and equipment for the production of polymer concrete are presented in the following list:

• Air compressor complete with air gun. This unit is used in the process of blowing forms gelcoat. The pressure of such a compressor should not be lower than 4 atmospheres, this will allow to qualitatively, and most importantly, evenly process forms

• Mixer. In addition to various chemicals, the preparation of plastic concrete involves the use of an inert component, in the role of which sand often acts. The mixer is necessary to thoroughly mix all the ingredients of the mixture, ensuring their uniform distribution throughout the mass;

• Vibro table Included with the mixer equipment of this kind will provide the highest quality mixing solution;
• Power Tools:

• A circular saw;
• Polishing machine;
• Orbital grinding machine;
• Manual cutter;
• Electric drill;
• Jigsaw;

Note! The high level of harmfulness of such production involves the purchase of protective suits, goggles and respirators so that in the course of work the staff can protect their skin and mucous membranes, as well as the respiratory tract from the effects of corrosive environments.

Composition of polymer concrete or main components

The production technology of products from polymer concrete involves the creation of a solution of the following components:

• Polyester resin. This ingredient is a binder for the remaining components of the solution. This resin is a toxic substance and comes in barrels of 220 kg of material each;

• Gelcoat is a kind of dye for the material. It is also a chemical substance and requires some caution. Gelcoat is bought in buckets of 20 liters each;

Council It is more economical to purchase this component of the composition only in black and white, and to obtain the required hue of the solution add separately purchased dyes.

• Accelerator and hardener - substances that accelerate chemical reactions, are catalysts for the process. The accelerator is cobalt octoate, and the hardener is methyl ketone peroxide. These substances are produced in packs of 5 kg;
• Separating compositions contribute to the most rapid and convenient separation of the finished product from the form;
• Glass mat is a material that serves as the basis for the manufacture of fiberglass forms. This mat is sold with different fineness. Glass forms are made from the glass mat of three layers, which means that it is necessary to purchase three types of material of different thickness.

Council For production, glass mat in rolls would be a better choice than material sold in the form of cuts.

• Sand. This component should have maximum homogeneity and the absence of foreign inclusions.

Finally

In fact, opening a business for the production of products from plastic concrete is a procedure that does not require large investments. In the first pairs, you can make products of this type with your own hands in small quantities.

The main thing that I would like to note is that competition in the market for the production of these products is not yet high and the demand for products of this kind is gaining momentum every day. (See also the article Mosaic Concrete: Features.)

And to learn more about how the production of polymer concrete and what products can be made of this material, you can by viewing the video in this article.