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Production of timber with thermo-layer: how attractive is - Blog about repair

Production of timber with thermo-layer: how attractive is

23-01-2018
Building

The construction of houses and various facilities is actively gaining growth and in recent years the production of building materials has taken a leading position in this industry. In most cases, the analogue of solid wood - glued and profiled timber (made of oak, pine, larch), as well as new timber with a special thermal lamination, were increasingly used.

This is due to the availability and cost-effectiveness of this building material, its high technical characteristics and high quality.

Bar manufacturing plant

Production technology of insulated timber

Cut timber

In essence, the production of a thermo-bar practically does not differ from the production of its fellow, a profiled glued timber, and the whole process is exactly repeated from beginning to end.

The difference in these two lumber only in the interlayer. The glued laminated timber is glued together with a special compound, and the laminated timber with insulation has a layer of expanded polystyrene inside, which gives increased heat and sound insulation of any structure.

The advantages of this material

Despite the newest technologies and developments, the majority of ordinary people and professionals, including, are very skeptical about expanded polystyrene.

In fact, this construction of a timber with a special insert gives a number of possibilities:

  • Construction of single and multi-storey buildings;
  • The shrinkage of the material is almost 0;
  • High thermal insulation of the room;
  • High bearing capacity;
  • High strength timber;
  • Low price and availability.

If you decide to build a new cottage for yourself, then for building a house it is better to use a thermo bar, which will provide protection from the weather, create coziness and warmth in your family nest and last for many decades, leaving memory to the future generation.

It is also worth noting that:

  • Houses from such timber are durable;
  • In such a room is warm in the cold and cool in the cold;
  • Adhering to the project, the process of building a country house from a finished timber does not take much time and with the finishing and all the facade work you can keep within one season;
  • The photo shows the finished houses from any timber, where you can clearly see the beauty of this building and the beautiful structure of the tree, which practically does not require additional costs for decoration.
House of laminated veneer lumber

Production of insulated timber in the modern world

Find a plant for the production of lumber is now possible in almost every city. But for such a labor-intensive process, large premises should be used, since the equipment has impressive overall dimensions.

For the most proper organization of the production of all products, automated lines at manufacturers' plants may require up to 50 meters of space. Sad as it may be, but it is almost impossible to produce high-quality timber with a heat-insulating layer in artisanal conditions.

Since the area of ​​40 or less squares in the workshop is not enough, because along the entire production line it is required to maintain a certain temperature and humidity conditions, thereby ensuring the release of high-quality building material.

It is compliance with all the above conditions ensures proper production and bonding of timber with insulation.

If you want to make glued laminated timber with your own hands, then this is possible, subject to certain rules, but it will be difficult to make the insulated material on your own and you will need at least:

  • Modern equipment for the production of timber;
  • Large workshop;
  • Staff;
  • Timber and other components for production;
  • As well as the resolution and many technical nuances to start the serial production process.
Bar Production Line

How is the whole process of work

The thermobar is a multilayered model of a timber made by the type of glued. Consists of several lamellas between which polystyrene foam passes. Insulation itself is glued under high pressure of 100 atmospheres, which indicates the reliability of the material.

The thickness of the finished timber varies from 120 to 400 mm, and at large-scale factories and above. Its weight ranges from 270 kg / m3.

Brief instruction of the production process and some characteristics:

  • Insulation is extrusion of polystyrene foam and is a set of pores, ranging in size from 0.1 to 0.2 mm. It has constant thermal performance and a high degree of compression.
  • In the manufacture of a heat log, its ends are closed with a special bar, which not only gives the product a more aesthetic look, but also reliably protects it from external natural factors - the sun, precipitation, wind, etc.
  • For the production of timber used coniferous tree species that are more resistant to heat and cold for many years.
  • To give the material rigidity in its first layers, expanded polystyrene is not used and its replacement is the usual glued laminated timber.
  • All layers (lamellae) are glued together with a special polyurethane adhesive, which is resistant to temperature extremes and, after complete drying, also does not react to the increased air humidity.
Beam with insulation at the construction site

Profitability and payback of such production

Construction is actively developing all over the world, including in Russia. Most companies are actively looking for ways to cost less due to fierce competition.

Of course, the most correct will be its own plant for the production of timber, which will guarantee not only the quality of its own products, but also reduce the cost of its purchase from other manufacturers.

Tip! This option is best suited for large construction companies, as they will have a good opportunity not only to expand, but also to open their own lumber shop, which is very profitable.

Since the timber is produced from pine, fir, spruce and other conifers, it is more correct to open its production in the northern regions, where this tree is in full abundance.

Such companies can:

  • To make glued and thermo bar;
  • To establish a free sale of materials;
  • Perform construction work;
  • To make the project of future buildings and cottages to order;
  • Perform sawing timber on the finished project of the customer.

Note! All the costs incurred in the plant with the right approach will pay off in the shortest possible time and production will begin to bring a stable profit, as well as give a dream to the workers, which is also very important at any time.

Total

The production of glued or other timber can be organized independently, there would be a desire and means. But before you start something, it is better to carefully weigh the pros and cons and take the opening of the plant seriously, as it is possible to burn out.

It is also worth remembering that the process of producing laminated veneer lumber is quite complex and can be done in a mini shop at home, but on very small scales. But the timber with insulation should not even try to produce in your small carpenter, since it is almost impossible and only in vain you will spend time and money.

You can learn many details of this production process by watching the video in this article and reading other interesting articles.