Production of expanded clay blocks: technology and equipment

Recently, keramsit concrete, which is a building wall material produced in the form of blocks and semi-blocks, has gained much popularity.

Properties and Benefits

Due to its composition, claydite-concrete has a number of advantages in comparison with other analogues, plus there are always machines for the production of expanded-clay concrete blocks for it, and this allows you to set up fast and inexpensive production.

The main advantages are:

It consists of the following components:

• Claydite itself, which is nothing but a conglomerate of baked clay.
• Water.
• Cement, which plays the role of a binder, and all this is collected in the equipment for the production of expanded clay concrete blocks.

Scope of application

Expanded clay blocks can be corpulent and hollow. Depending on this parameter, the scope of application is different.

Full-bodied, due to their strength, can be successfully used when laying the foundation and the construction of load-bearing walls. Each machine for the production of expanded clay blocks can also produce the desired format of the material.

Hollow cores are used mainly for low-rise construction and are distinguished by excellent thermal insulation properties, which makes them almost indispensable material in the construction of country cottages and cottages. In general, machines for the production of expanded clay concrete blocks, calmly give the desired format.

House of claydite can be built quite quickly, simply, and most importantly - cheap.

Economic expediency

The use of this material is economically justified. For comparison: the laying of blocks of claydite-concrete with their own hands takes 2 times less solution than a similar brickwork. Due to the convenience of work, the speed of construction increases 3 or even 4 times.

The material, which is light in itself, does not require laying a strong foundation, in which diamond drilling of holes in concrete may then be needed, but all this provides additional cost savings.

Note! Such buildings do not require both external and internal rough finish, which eliminates the need for plastering.

If you summarize all the above facts and translate them into a cash equivalent, then the price of such a house will be 30, or even 40% lower than a similar house built of brick.

Manufacturing process

The production of expanded clay is divided into several stages.

You can list the following steps:

• Preparation of the mixture, which is the loading of all necessary components into the mixer and their thorough mixing.
• Already ready mix moves in the special equipment.
• Then the concrete mix is ​​laid with its subsequent pressing to produce finished products.
• The final stage is the drying of ready-made blocks and their subsequent storage.

The production technology of expanded clay blocks is quite simple, but requires a production line, which, without fail, should include:

• The system of mixing and dosing of raw materials, which is a concrete mixer with dispensers.
• Conveyor, through which the ready-to-use mixture is delivered directly to the machine
• Well, naturally, we need the machines for the production of expanded clay concrete blocks, on which the molding process takes place.

Note! Production of lightweight aggregate blocks alone is almost impossible, because to obtain quality products a full-fledged line for the production of lightweight aggregate blocks is needed, which includes devices for mixing, metering devices, conveyors.

Keramzitobeton rightfully occupies one of the leading places in the construction market. Its high performance, along with moderate cost, make it very popular. Its production is also not associated with special difficulties. It just has to have a professional production line, and the production instructions are strictly followed.

Conclusion

Despite the fact that it is impossible to produce a material on its own, keramsit concrete is perfectly used in any kind of construction, and the video in this article will help to more accurately see both the nuances of production and the use of claydite concrete blocks.