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Cover for a concrete ring: materials and versions - Blog about repair

Cover for a concrete ring: materials and versions

13-02-2018
Building

How to cover a well of reinforced concrete rings? We have to get acquainted with several solutions made of different materials, and with the regulatory documentation governing the production of some of these products.

Concrete cover with plastic hatch.

Goals

They differ according to the well’s functionality:

  • A typical water well has high walls that prevent the ingress of soil and heavy debris. The lid only protects the water from being hit by what is carried by the wind (above all, by the fall of the foliage).
  • Sewer, water wells and concrete septic tanks, in contrast, are usually performed flush with the ground level or even slightly lower.

Practical consequence: in this case, the main requirement for the lid is strength. It will go on or even ride.

The cover material was clearly chosen poorly.

Materials and designs

Итак, из чего может быть сделана крышка на бетонное кольцо? Давайте разберем применяющиеся для промышленного производства материалы и решения, которые могут быть реализованы своими руками (см.также статью «Выравнивание бетонного пола с помощью разных способов»).

Material Key features
Boardwalk A shield knocked out of boards and treated with an antiseptic is the simplest and most cheap solution. However, not too durable, and the aesthetics in this case limp on both legs.
Steel Welded construction, painted to protect against corrosion, much stronger and looks quite presentable. Service life will be at least a couple of decades. Price - from 3 - 4 thousand rubles.
Plastic Plastic caps on concrete rings are sold for about the same amount. Low weight and absolute resistance to moisture - the undoubted advantages of the material. The disadvantages can be written unless limited mechanical strength.
Reinforced concrete Reinforced concrete cover has no alternatives in the case when it comes to water supply, sewer or septic tank. It is able to withstand a load of hundreds of kilograms. The service life will be at least half a century.

We will dwell on two decisions from the list in more detail.

Plastic

Let's take a very specific example - the cover Egida produced in St. Petersburg. The manufacturer's website allows you to get acquainted with the product in great detail.

The appearance of the cover.

Let's start with the description offered by the manufacturer.

  • Retail price is 3300 rubles in St. Petersburg and 4200 - with delivery to 50 major cities of Russia.
  • The hemispherical shape will not allow snow to gather. However, in the center of the product there is a small flat platform, designed to install decorative elements or places in the well of hoses.
  • Due to the radial stiffeners, the maximum load is 300 kilograms.
Stiffeners on the back.
  • Cover material is polyurethane with good thermal insulation properties. The closed well will not freeze over, in the summer the water will not become excessively warm.

Note: the higher the temperature of the water, the faster the pathogenic bacteria multiply in it. From this point of view, high-quality insulation is a definite plus.

Customer reviews are generally positive. The only complaint to the product - fast (for one or two seasons) paint burnout, which does not affect the functionality.

Reinforced concrete

Regulatory Document

Если пластиковые крышки для бетонных колец производятся без какой-либо стандартизации, то изготовление железобетонных нормируется ГОСТ 8020-90. Строго говоря, стандарт описывает не только крышки, но и сами кольца, готовые камеры для ливневой и бытовой канализации, дорожные плиты и днища. Нам, однако, интересны всего несколько изделий (читайте также статью «Крышки бетонные на столбы – особенности данной группы изделий»).

Titles

Title Description
Software base plate Square plate is used on the roadway. It evenly distributes the load from the passing vehicle on the ring walls.
Road Plate PD The principal difference from software is only in large sizes. The standard provides for sizes 2500x1750 and 2800x2000 mm.
Plate of overlapping of software A round plate with a diameter of 1 to 2.7 meters is used as a cover in most cases. It comes with a hole for the hatch or with the hatch already installed.
Plate PD with a hole under the hatch.

Marking

Instructions for marking plates of all types are spelled out in the text of the standard:

  1. The first alphanumeric group indicates the type of product and its main dimensions.. The numbers in front of the letters indicate the serial number of the size. The numbers after the letters for PP plates mean the internal diameter of the rings of the well on which they fit; for slabs PD and software - the diameter of the hole under the hatch.

Nuance: all sizes are in decimeters and rounded to whole numbers.

  1. The second group indicates the number of bearing capacity. The values ​​of the carrying capacity for different groups are not specified by the standard, alas.
  2. The third group contains indications of the specific properties of the product: the permeability of concrete (H is normal, P is lowered, O is very low), the presence of additional mortgages, cuts and grooves.

So, the floor slab with marking 2PP20-2 is equipped with a hatch with a diameter of 1 meter, it is designed for laying a 2-meter-diameter diagonal well (its own diameter is 2,200 mm) and belongs to the second group by bearing capacity.

In the photo - just such a product.

Installation

It is technologically simple, but requires the involvement of lifting equipment due to the solid mass of products. A cushion of cement mortar is laid on the edges of the upper ring, on which, in fact, the plate is lowered.

Then mounted hatch. The support ring is simply lowered into the hole, after which the cast-iron hatch is concreted; plastic pre-fixed anchors.

Cast iron ring smeared with cement mortar.

When anchoring can be used as a conventional punch, and diamond drilling holes in concrete, favorably characterized by the absence of shock loads and, accordingly, chipped edges.

Useful: cutting reinforced concrete with diamond circles is just as advantageous from traditional jackhammers. Compared to conventional abrasive wheels, the advantage of diamond is that they cut concrete itself and steel reinforcement equally well.

Conclusion

Как обычно, в прикрепленном видео в этой статье читатель найдет дополнительные тематические материалы. Надеемся, что они помогут ему в выборе оптимального решения (см.также статью «Методы склеивания таких материалов, как пенополистирол и бетон, с целью создания качественного утепления»).

Successes in construction!