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Betonosmesitelny installation and other equipment for - Blog about repair

Betonosmesitelny installation and other equipment for

19-07-2018
Building

Currently, there are more than twenty suppliers and manufacturers of concrete mixing equipment in the country. The produced equipment of forced action has various characteristics and differs, as a rule, in technological and design parameters. Let us consider it in more detail - what is a concrete mixing plant and how to choose it correctly.

In the photo - stationary equipment for the production of concrete mix

General information

Now there is a trend in which manufacturers do not seek to create a typical number of mixers designed for the manufacture of solutions with certain properties. This is due to the fact that consumers of this equipment are increasingly inclined to purchase universal models, focusing on the necessary volumes and established working conditions.

Fast-mounted concrete mixing plant

The main criteria for the choice of concrete mixers are:

  • the amount of energy consumed during the mixing process;
  • durability and reliability of the equipment, its quality;
  • the volume of the mixer and its price.

Optimization of all these parameters is possible only when creating a standard range of concrete mixers with a full technical justification. The fulfillment of this condition is typical for foreign companies, for example, such as Komatsu or Liebherr, engaged in the manufacture of earthmoving equipment.

Advice: the release of a similar series will make it possible to structure their park as much as possible, will give the opportunity to produce equipment, strictly focusing on demand in the construction industry.

The development of the latter is directly related to the general development of the economy. Manufacturers will not need to make an additional injection of funds into the development and production of new concrete mixers, which are located in a particular size range, since their technological and design parameters are similar.

Mobile concrete mixing plants

Betonosmesiteli i rastvorosmesiteli

This equipment is used, as a rule, for the production of concrete of various grades and mortars, the main components of which are:

  • cement;
  • fillers of various types and fractions;
  • water;
  • all kinds of plasticizers, leavening agents and other special additives.

However, between them there is a big difference.

Mortar mixer Equipment of this type is not intended for mixing a mixture containing large components such as gravel, crushed stone and others.
Concrete mixer Typically, a concrete plant of this type is presented in the form of a double cone drum, inside which the blades are installed. The presence of the latter does not allow the mixture to slide along the inner walls of the “barrel”, thereby ensuring the pouring and full mixing of the mixture under the influence of gravity.

The latter are considered universal because they allow mixing both hard concrete mixtures and ordinary building mortars. Such machines can be continuous and forced action.

Betonosmesitelny mobile installation on the car

Industrial Concrete Mixers

Construction in small settlements is carried out, as a rule, by small construction organizations. It assumes that the latter have not only concrete mixers with a small volume, but also concrete mixing plants.

They are made on the basis of concrete mixers and, in most cases, are equipped with devices for weighing and volumetric dosing of cement and aggregates. Also, if necessary, they are supplied with several tanks intended for cement.

Construction companies may purchase the unit as a complete unit, or purchase only the process equipment, and make the support structures on their own. Domestic manufacturers produce such installations in the form of blocks-modules.

Mini concrete mixing plant

They have built-in equipment and all technological communications, which makes it possible to complete installation and commissioning as soon as possible. The transportation of the block modules is very convenient, the dismantling is greatly simplified - all this creates excellent conditions for the rapid transport of a concrete mixing plant to another object under construction.

Such equipment is divided into two types according to the type of filler supply:

  • skip;
  • conveyor belt

The finished concrete mix can be issued by installation in an auto concrete mixer or in a dump truck. The equipment is controlled in automatic mode or in manual remote.

Installations in the "summer" and "all-season" performance 1.      Установки «летнего» исполнения эксплуатируются при температуре не ниже +2?С, так как не оснащены теплой обшивкой и у них отсутствуют специальные устройства по подогреву воды и заполнителей.2.      Concrete mixerные комплексы «всесезонного» исполнения эксплуатируются круглогодично. Для этого предусмотрены система подогрева и утепленная обшивка,  а на усмотрение заказчика, возможно дополнительное оснащение такой установки парогенератором.
Betonosmesiteli planetarnye Planetary mixers are versatile and have a number of significant advantages:
  • one of the most common, respectively, a large selection;
  • the concrete mix is ​​mixed quickly and efficiently;
  • the possibility of obtaining foam with increased strength characteristics.
Concrete mixerная установка с конвейерной подачей

Production of high-quality modern building materials involves the use of appropriate mixing equipment. To obtain good concrete, a qualitatively mixed homogeneous concrete mix is ​​required, since it is homogeneity that has a great influence on the physicomechanical characteristics of the concrete produced.

Therefore, it turns out a direct relationship: high-quality concrete mixer - high-quality concrete. In addition, it is generally impossible to obtain high-strength concrete, to which fibers are added, if you do not use good concrete mixing machines.

The quality of concrete is also influenced by the use of materials with different densities, for example:

  • cement;
  • sand;
  • wood chips.

Good mixing quality of the constituents of a concrete mix can significantly reduce the consumption of cement to produce a particular brand of concrete.

In factories where concrete mixing equipment is used, the tendency to increase the range of products is actively developing. This is due to the fact that when improving mixing complexes, manufacturers try to give maximum flexibility to concrete mixers.

This makes it possible to produce not only common types of concrete, but also:

  • heavy;
  • hard;
  • sedentary;
  • with the addition of various additives.

To date, the most popular are concrete mixers cyclical action. Components are loaded into mixers of this type immediately after unloading the ready-mixed concrete.

How to make a concrete mixer

Is it possible with your own hands to make a high-quality concrete mixer without spending a lot of money and effort on it? Of course, you can do it, but you still have to make efforts and spend several days on this matter.

Option of self-made concrete mixers

The step-by-step instructions below will help you to make an excellent concrete mixer yourself:

  1. Take an empty iron barrel with a capacity of about 200 liters, and cut a rectangular hole in it in the center of the side with a size of 200x400 mm;
  2. Attach a tight-fitting lid with a rubber gasket to it;
  3. Make holes in the bottoms of the barrel;
  4. Pick up the shaft and equip it with two bearings, pass it through the holes made in the bottoms;
  5. Weld the shaft to the bottoms, or fasten it with bolts using flanges welded to it;
  6. Weld to the inner walls of the barrel (or fix it in another convenient way) the two agitators with teeth;
  7. Weld the bed of the available materials, for example, a metal angle of 50x50 mm, on which fix the bearings;
  8. Bend the ends of the shaft on both sides in the form of handles.
Barrel concrete mixer

How to choose a concrete mixer

In our time, the topic of construction is one of the most discussed and popular. Many are faced with the solution of such issues as the choice of quality material, tools, savings in construction and many others.

Naturally, the key to successful work is reliable and high-quality equipment.

Speaking of which is used for the manufacture of concrete, first of all, it should be said that the most common models of concrete mixers have a volume of 125-130 liters.

  1. When choosing a concrete mixer, pay special attention to the volume of the drum and the volume of the working mixture..

Tip: it is these characteristics that will help determine which concrete mixer is suitable for the performance of a particular type and scope of work.

Forced Concrete Mixer
  1. Do not try to load the concrete mixer more than the norm, it does not significantly speed up the work, and later will lead to engine failure. Do not overload the engine! The truth is now almost all models are equipped with overload protection, which is triggered by a strong increase in temperature in the winding.
  2. Also, one of the most important characteristics is the engine power used in the concrete mixer.. The greater the engine power, the better the performance of the concrete mixer.

Conclusion

Concrete mixerная установка и другое оборудование для изготовления качественной смеси дает возможность сократить время работы и приготовить раствор, который необходим именно в данное время. При этом следует понимать, что не все машины могут быть универсальными, поэтому прежде чем покупать – внимательно ознакомьтесь с инструкцией.

Only in this case you can get what you wanted in the end. The video in this article will help you find additional information on this topic.